Log of AMP activities

DCIM100GOPRO
#spacecrafting

The AMP makers collective has run over 35 workshops to date around the theme of transforming the Agbogbloshie scrap and recycling ecosystem into a network for distributed manufacturing and digital fabrication.

Here is a list of the main events held as part of the AMP series of informal maker workshops to build the future of Agbogbloshie:

Spacecraft . square pyramid jig

4 pcs 1in angle bar chamfer cut and welded to form square inverted pyramid with sturdy base, metal off-cuts.
4 pcs 1in angle bar chamfer cut and welded to form square inverted pyramid with sturdy base, metal off-cuts.
square pyramids made with 4 pcs. iron rod with single weld bead at tip should be self-supporting.
square pyramids made with 4 pcs. iron rod with single weld bead at tip should be self-supporting.
pre-cut all iron rods to identical length using metal cutter, saw or angle grinder.
pre-cut all iron rods to identical length using metal cutter, saw or angle grinder.
16 pyramids required to fabricate one semi-octet truss.
16 pyramids required to fabricate one semi-octet truss.

Spacecraft . 2d truss jig

Mild steel angle bar is liable to twist or bend before the truss is triangulated; to ensure that each octet truss you make is straight (±1 mm) use a straight and square metal jig with wood board forming welding bed (will burn over time, flip over before replacing). Use clamps to secure 2d truss frame to jig, and push metal against wood plate of jig with a nonconductive pipe or wood stick.

Welding: Tack weld first throughout to assemble octet truss, then complete full weld once all metal elements are held in contact. Usually a small amount of grinding required to clear sharp edges. Apply hardener coat to seal and spray 3-6 coats of automotive paint. Paint damage possible (e.g. scratches) during transport and assembly; paint touch-up work may be done after assembly.

 use clamps to secure 2d truss frame to jig, and a nonconductive stick (preferably wood) to push metal against wood plate of jig.

2d truss jig spacer2d truss jig side viewweld flat bar ladder into 2d truss frame5 weld sides to 2d truss frameuse clamps to secure 2d truss frame to jig, and a nonconductive stick (preferably wood) to push metal against wood plate of jig.5 weld safety first6 weld pyramid chain into 2d ladder truss7 weld invert pyramid to angle bar at vertices8 semi-octet trusses should stack interlock9 7 1.5in semi-octet trusses welded, load to paint

finished octet trusses sprayed and loaded in truck bed
finished octet trusses sprayed and loaded in truck bed

AMP Spacecraft

For many designers across the globe, language (words) form the bedrock of design thinking: “Words are tools for architectural design; for the development of design intent or strategy, as well as construct the ideas that drive its creation” (Eckler, 2012) [1].

The Agbogbloshie makerspace, is essentially, a community “toolbox” for Agbogbloshie. It was conceived as a spacecraft. This choice of a word served both as a starting point and driver for the design. With AMP co-pi DK Osseo-Asare as the lead on the design team, the AMP spacecraft was designed with mobility in mind, as are other crafts like an air craft, or even space faring vehicles (spacecrafts). As a community kiosk with hand tools, the idea of crafting (making with ones hands) was pivotal in addition to the fact that, these tools enable the spacecraft to replicate itself. Hence it can be read as a place where space is crafted.

Beyond these, the influence of space travel is relevant to the Agbogbloshie makerspace. Here, the toxic electronic landscape which is unfavourable for human habitation is likened to an extra-terrestrial planetary body. Hence, the arrival of a spacecraft could imply the commencement of a process of terraforming–the hypothetical notion that, in order to be habitable and/or conducive for human habitation, atmospheres and ecology of other planets can be modified. From this point of view, the arrival of the AMP spacecraft in Agbogbloshie is the commencement of a process of spatial change or transformation, a notion which is itself deeply related to crafts (vehicles).

In summary, the spacecraft is:

  • Mobile and is like other crafts
  • A place for making (crafting)
  • A workshop for crafting space due to its self replicating ability
  • And a first step towards the spatial transformation of the Agbogbloshie landscape

In terms of the structure, the AMP spacecraft is modular and has a frame consisting of 12 octet trusses per module. (See video here). Each octet truss is made up of steel angle bars, flat plates and rods, which form a series of half octahedra all welded together into a singular structural unit. The intention is to fill in the structural frame with materials sourced from within the Agbogbloshie landscape such as old refrigerator doors, which will constitute composite “precast” insulated panels.

photo(2)
Spacecraft brainstorming session at Hub Accra during AMPQAMP

For the past three weeks week as part of AMPQAMP, the process of crafting the first module of the spacecraft continued starting in Hub Accra with theorizing and brainstorming about the spacecrafts systems and components, and ending in Kokrobite with the fabriacation of the first full scale octet truss, after several prototypes and mockups. It was a long tedious and yet highly exciting process where our desire for high level of precision and accuracy meant cutting and re-cutting, measuring and re-measuring, until we arrived at fairly satisfactory results.

welding image
Welding of octet truss at Kokrobite Institute.

Thanks to master welder Badu and his assistant, we had a fruitful learning experience. Their process was particularly interesting to us because, they used a grinder that was itself “e-waste” sourced from Agbogbloshie. As a space of convergence, the spacecraft which is a place for interaction and sharing (and will exist both as a tangible place, and a fully functional virtual platform) will soon land in Agbogbloshie. Stay tuned!!!

DSC_0080 - Copy
Octet truss welded during AMPQAMP

1. Eckler, F.J 2012, “Language of Space and Form: Generative Terms for Architecture”, John Wiley and Sons, New Jersey, page 1.

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See also:

#ampqamp14

#ampqamp14 ran June through August, 2014 at the Kokrobitey Institute, Hub Accra (now Impact Hub Accra) and the Agbogbloshie scrapyard, in collaboration with Togo’s Wɔɛlab. #ampqamp14 focused on M&D (Makers & Development, a practical hands-on approach to R&D) for the spacecraft, while #ampqamp15 focused on codesign of the AMP app.

#ampqamp @kokrobitey institute.team&-MOTION#ampqamp14 #woelabampqamp14 and woelab massive20140403_06293920140403_115111

Participants included:

Name Area of specialisation  Institution
Michael ACQUAH Physics University of Cape coast
Divine KWAME Communication design University of Cape coast
Maame Amma ANINKORA Physics University of Ghana
Rejoyce DOUMON Psychology University of Ghana
Louis BADOE Medicine University of Ghana
Nutifafa Yao DOUMON Teaching Assistant, Physics University of Ghana
Etornam AVOUGLA Graduate (Maths & Statistics) University of Ghana
Samuel AMOAKO-FRIMPONG Aerospace engineering Kwame Nkrumah University of Science & Technology
Daniel Henneh ADU Electrical engineering Kwame Nkrumah University of Science & Technology
Timothy AFFRAM Mechanical Engineering Kwame Nkrumah University of Science & Technology
Leonce Olorode ATANLEY Electrical Engineering Kwame Nkrumah University of Science & Technology
Martine PANDAM Maker WOELAB Togo
Kokou Dieudonnei AYEBUA Maker WOELAB Togo
Yannick MENSAH Maker WOELAB Togo
Rhodes O. AUDRE Maker WOELAB Togo
Kakatsi K.E. TEDO Maker WOELAB Togo
Lena KORSAH Designer Kokrobitey Institute
Natalie FORDWOR Programs Manager Kokrobitey Institute
Chamil MADHAWA Production Manager Kokrobitey Institute
Renee NEBLETT Art Education Kokrobitey Institute
Rafa FONT (Recyhub) Sustainable development Royal Holloway, University of London
Mawuena BANINI Architecture Central University College
Emmanuel Kusi OFORI-SARPONG Architecture Kwame Nkrumah University of Science & Technology
Kuukuwa MANFUL Architecture Kwame Nkrumah University of Science & Technology
Ivy ASUO Physics and Materials Science Kwame Nkrumah University of Science & Technology
Yasmine ABBAS Design & Architecture AMP co-founder
DK OSSEO-ASARE Design & Architecture AMP co-founder

Semi-octet truss first prototype

1 safety first
welding is dangerous; always work in a well-ventilated space, wear eye protection, and be careful!
welding the first semi-octet truss prototype at the Kokrobitey Institute makerspace
welding the first semi-octet truss prototype at the Kokrobitey Institute makerspace
octet truss KI first prototype
Emmanuel load-testing first octet truss prototype at Kokrobitey Institute makerspace, during #ampqamp14.

This was the first time we welded a complete full-length octet truss. Rudimentary structural tests after fabrication demonstrated good performance/strength but unacceptable dimensional tolerance (i.e. it was strong, but not precise).

Special thanks to Chamil, master maker at the Kokrobitey Institute makerspace, who suggested to develop a 2d truss jig (to hold 1in angle bar frame straight and square while welding) and square pyramid jig (to enable standardized production welding of square pyramids, as a component for full octet truss).

Chamil

More on spacecraft M&D from ampqamp14 here.

Learning science…under a tree

Here are a few pictures from the first qamp, held yesterday under an “abrofo nkatie” (tropical almond) tree in Community 18, Tema. We discussed several projects that relate to teaching and learning about the environment in informal contexts.

photo_pollution photo_hydraid photo_samples photo_filter photo_syringe photo_process

Rene Neblett, Founding Director of the Kokrobitey Institute presented the flash card-based curriculum on environmental education that she has developed as supplement to her initiative Ghana School Bags, which recycles billboards and other waste plastic materials into locally-made backpacks for school children in Ghana. “P is for pollution…..”

Dr. Victor Atiemo-Obeng, a chemical engineer who recently opened the Ghana office of Dow Chemical Company, where until recently he served at the rank of Dow Fellow, gave an introduction to the concept of turbidity – a measure of the number of particles suspended in a given fluid, an important aspect of water quality – and how to measure it. We took samples of water from various sources – but have to wait 48 hours to observe the results. He also explained the science behind bio-sand filters such as Hydraid, a low-cost water filter available locally in Ghana.

The science behind water quality is critical to understanding the e-waste ecosystem. Bio-sand water filters can eliminate pathogens such as bacteria, viruses and spores but not contaminates like heavy metals which can be found in e-waste dump sites like Agbogbloshie.

Hassan Salih gave an update on Accratopia (also a Facebook group), a collaboration of architects, artists, illustrators, photographers, poets and other creatives to explore the potentials of Accra’s urban future as utopia. What can a remade Agbogbloshie look like after its post-apocalyptic present?