Octet truss drill template

Use a template for drilling holes in octet truss, to ensure that all holes are the same and identically located. Print on paper first,then trace or laminate onto cardboard and punch hole centers per template guides. Provided octet truss welding work is standard, dimensional tolerance of ±1 mm is achievable. Square face bolted connection is 20×20 cm, with holes of sufficient tolerance for no. 17 bolts. Drill templates are here in PDF: octet truss face jointoctet truss face joint -alt (print to A4 size sheet).

octet truss face joint20140910_124607-MOTION copy 220140910_124650-MOTION copy 220140910_124644_15198270395_o20140910_151612_15013174610_o

Spacecraft . box truss assembly


deck_box_truss-1 deck_box_truss-2 deck_box_truss-3 deck_box_truss-4

deck_box_truss-0

tack weld outer frame of 2d truss in jig then use spacer to precisely set out 1in flat bar lengths.
tack weld outer frame of 2d truss in jig then use spacer to precisely set out 1in flat bar lengths.
tack weld 1in flat bar lengths either side to 2d truss frame.
tack weld 1in flat bar lengths either side to 2d truss frame.

on flat and level ground surface, weld pair of 2d trusses together with 1-1/2in angle bar at top and bottom corners.on flat and level ground surface, weld pair of 2d trusses together with 1-1/2in angle bar at top and bottom corners.

Finally, weld diagonal struts for cross-bracing.
Finally, weld diagonal struts for cross-bracing.

5 box truss floor raft